EMERALD NEWS & INDUSTRY INSIGHTS
Plastic waste gets a lot of attention when photos of dead whales with stomachs full of plastic bags hit the news. Pieces of plastic also litter cities, and tiny plastic particles are even floating in the air. Largely overlooked is how making plastic in the first place affects the environment, especially global warming. Plastic actually has a big carbon footprint, but so do many of the alternatives to plastic. And that’s what makes replacing plastic a problem without a clear solution.
Emerald Packaging wins the Silver Award for Sustainability
Emerald Packaging has won the prestigious Silver Award for Sustainability from the industry’s leading trade group, the Flexible Packaging Assn. (FPA). Emerald secured the prize by redesigning a pouch from a non-recyclable polyester/polyethylene structure to a recyclable polyethylene/polyethylene construction. Polyester, popular for its stiffness, gloss and barrier properties, remains unrecyclable. The company had to develop a proprietary polyethylene blend that retained enough of those properties to make the transition seamless. The product, a smoothie blend for Dole’s frozen division, supported the customer’s sustainability goals while preserving functionality.
American Institute of Baking Certification
Emerald Packaging Receives Perfect Score in its Food Safety System Recertification (FSSC 22000)
Emerald Packaging received a perfect score in its three-year recertification by the Global Food Safety Initiative under their rigorous Food Safety System Certification 22000 program. The FSSC 22000 audit judges whether a facility can deliver product that conforms with specific food safety standards. The program is more important than ever with growing consumer awareness around food safety issues. Emerald’s FSSC team has worked hard over the last three years to maintain the company’s program and be ready for an audit whenever it should occur. “As we know food safety is a concern from the government to consumers,” says CEO Kevin Kelly. “Our perfect score shows we take seriously our role in providing packaging that’s safe for use by food manufacturers.”
Emerald Packaging Completes Integration of its Facility Buildings, Centralizing Printing, Laminating & Converting
Emerald Packaging completes the expansion begun in 2015 by connecting its two facilities, which are located side-by-side. The company built a bridge crossing a stretch of land once used as a rail spur it purchased from the Union Pacific Railroad. The two-way bridge will allow seamless transport of material between the printing and laminating facility on Western Avenue and the converting plant on Lewis Street.
ePac, an Emerald Packaging joint venture, partners on the Tostitos Breathalyzer Bag
This first-of-its-kind bag features a built-in sensor that can detect traces of alcohol in a user’s breath.
Growth Continues with Capital Investments in Targeted Market Segments
The company purchases two new slitters for roll stock, a laser microperforation unit – its fourth – and a new eight color Windmoeller & Hoelsher printing press. The investments total over $3.5 million. “To keep our customers in product and increase capacity we need to constantly upgrade and add equipment” said chief executive officer Kevin Kelly. “We particularly see a big spike in demand for laser perforated product to increase breathability of films.”
Emerald Packaging Sets a New Standard for Multiple Facilities with an AIB Score of 995
Emerald Packaging receives a 955 score across its two manufacturing facilities from the American Institute of Baking. This is the first year the company certified the building it bought two years ago which houses the converting department. Significant investments were made to bring the building into compliance.
Emerald Packaging Wins the Advanced Manufacturing Award at the East Bay Innovation Awards
Out of hundreds of nominated companies, Emerald Packaging won the award for Advanced Manufacturing at the East Bay Innovation Awards on February 25th, 2016. Hosted by the East Bay Economic Development Alliance (East Bay EDA), a leading convener of cross sector leadership, the award ceremony recognized companies with the most outstanding achievements in innovation.
Three 2015 FPA Flexible Packaging Achievement Award Wins
Emerald Packaging wins three 2015 Flexible Packaging Achievement Awards including a Gold Award in Printing and Shelf Impact for Dole Fruit & Veggie Blends, a Silver Award in Packaging Excellence for the Organic Girl Three Heart Romaine Stand Up Pouch, and a Silver Award in Sustainability for Potato Starch Based Film.
COO Pallavi Joyappa Featured in Packaging World Magazine
Pallavi Joyappa, Emerald Packaging’s COO is featured in Packaging World’s cover story “Women in manufacturing: Ideas on how to close the gender gap”.
Emerald Packaging achieves Food Safety Certification 22000 (FSSC 22000)
Emerald Packaging has achieved certification by the rigorous Global Food Safety Initiative (GFSI), a global, industry driven initiative dedicated to the delivery of safe food to consumers worldwide. Emerald Packaging has been certified under Food Safety System Certification 22000 (FSSC 22000) which provides a three year certification with audits each year prior to recertification. CEO Kevin Kelly says “It took tremendous effort and commitment at every level of our organization to achieve the demanding FSSC 22000 certification. It demonstrates that we understand our company is part of the chain that delivers safe meals to families across the country, and the safety of packaging is as important as the ingredients themselves”.
Emerald Packaging Partners with Hewlett-Packard on a Move into Digital Printing
Emerald Packaging as been selected as a beta site by Hewlett Packard for its new 30″ WS20000 digital printing press, the first of its kind able to print on traditional flexible packaging structures.
Highest American Institute of Baking Certification Rating for 4th Year in a Row
Emerald Packaging receives the highest American Institute of Baking (AIB) rating for 2014. Scores remain above 95.5% for 2014, 2013, 2012, and 2011 for this rigorous review of our facilities.
Emerald Packaging Names Pallavi Joyappa First COO in 50 Year History
Emerald Packaging chief executive Kevin Kelly says, “Ms. Joyappa brings a deep understanding of our markets and our company to her job. In addition to her day to day responsibilities she will spearhead the company’s current expansion into an additional 120,000-square-foot facility adjacent to our headquarters. It is testament to the trust she has earned within the Kelly Family, which owns the company, that she is the first COO in our 50 year history.”
American Institute of Baking Certification
Emerald Packaging receives the highest American Institute of Baking (AIB) rating for the 3rd year in a row. Scores remain above 95.5% for 2013, 2012, and 2011 for this rigorous review of our facilities.
Emerald Employees complete FTA FIRST Certification Program
All Emerald Packaging press operators and supervisors have completed all three levels of the Flexographic Technical Association (FTA) FIRST certification program. The FIRST program enables employees to advance their expertise, skills, and troubleshooting abilities in the flexographic printing arena. We are the first converting plant of our size to accomplish this program.
2013 Silver FPA Flexible Packaging Achievement Award
Emerald Packaging wins a 2013 Silver Flexible Packaging Achievement Award in Technical Innovation for Bolthouse Farms “Shakedowns”.